All posts by Holly Luehring

Good Catch Program: Enhancing Safety Through Vigilance and Proactive Measures

At InfraSource, a Quanta Company, we are committed to fostering a culture of safety through our Good Catch Program. This initiative encourages employees to stay vigilant and identify potential hazards. By utilizing the energy wheel, our team thoroughly inspects and identifies STKY (Situations That Kill You) scenarios, leading to countless safety success stories.

Preventing a Service Outage: While working near a pole where phase transfers were taking place, the crew identified a potential hazard. Concerned about the issue, they inspected the cutout before moving any wires. This precaution was crucial; without it, manipulating the wire could have caused the cutout to separate, resulting in a service outage for the Fire and Rescue building. The crew immediately called for an all-stop and alerted supervision.

Identifying a Broken Crossarm: A crew was dispatched to address a Power Service Problem during a storm. Upon arrival, they determined that all customers had power. As an extra precaution, the crew patrolled the line and found a broken cross-arm several spans away. The arm was still attached to the phase and hanging less than 10 feet above the ground, energized. The crew took a Stop Timeout and made the area safe.

Fixing a Broken Termination Tip: While transferring an existing riser to a new pole, an employee noticed the termination tip felt loose and wobbly. Upon investigation, the crew found the termination tip was cleanly broken inside the termination. After notifying the proper channels, it was determined that the crew needed to re-terminate the cable. Letting this go unfixed would have led to an eventual problem and fault. A good questioning attitude by the lineman led to this important catch and prevention of a future issue.

Covering Bare Hot Taps: Before transferring the energized triplex to a new pole, the crew noticed uncovered hot taps sitting right next to a neutral. If the crew had transferred the triplex without setting up to cover the bare taps, there could have been a secondary fault and outage. At InfraSource, we follow the Capacity model for our Safety Culture, thinking about Safety Differently. We plan and execute our work, assuming failure will happen today. The Capacity Model™ helps us build the capacity to absorb failure without suffering harm. We learn from every job, every mistake, and every success to continually improve.
Safety is not merely the absence of injuries; it is the presence of capacity.

Graphic Showing a logo of the good catch program and capacity model.

Project Spotlight: HPFF Utility Hole Emergency Repair

INTRODUCTION

During the week of Thanksgiving, a third-party contractor inadvertently damaged an existing 138kV high-pressure fluid-filled circuit in Philadelphia, resulting in a leak of dielectric fluid near the manhole wall. InfraSource was promptly notified and mobilized civil crews to address the issue. The entire repair process was completed within 12 days of the initial notification of the damage.
SCOPE OF WORK

InfraSource crews excavated the manhole wall and removed the concrete around the existing pipe to assess the damage. A temporary clamp was applied to control the leak. The repair consisted of removing existing hydraulic bypass piping and installing a welded sleeve repair. All new bypass piping and valves were installed, vacuum pulled, and the line was refilled. Carbon fiber Atlas Wrap coating was applied to the sleeve of the pipe, and heat shrink and wax tape coatings were applied to the rest of the exposed pipe for protection.

Our dedicated team brings over 100 years of combined experience installing underground high-voltage transmission lines. Contact us to learn more.

A pipe underground.
InfraSource fixing a pipe underground.

Project Spotlight: Plymouth 138/147 Mainstem Replacement

InfraSource has successfully delivered various solutions to the Electric Distribution and Transmission industry, and our team brings over 100 years of combined experience installing underground high voltage transmission lines.

With the completion of this job in Plymouth, Pennsylvania, the crew successfully reduced the likelihood of disruption, leaks, failures and other hazards associated with outdated infrastructure.

Before starting work, the team conducted a thorough inspection of the existing infrastructure to determine its condition and the necessary work. They checked for any potential hazards, existing utilities and environmental concerns that could affect the process.

This project involved the installation of several complex components, including about 10,000 feet of four to five-inch duct package, one manhole, 24, 207-feet of three phase cable, elbow sets, two underground switches and six poles.

The crew used cold splicing to join wires and cable and interruption splicing to join conductors. These required strict adherence to safety protocols due to exposure to high voltages – particularly interruption
splicing, as it is performed while systems are live.

Aerial terminations were performed to connect the overhead lines to the power grid. These had to be Carefully done with safety protocols at the forefront due to the high voltage involved, and the fact they have to be able to withstand wind, rain and ice.

Project Spotlight: Coy Road Widening & Gas Main Relocation

This newer project we worked on was located in Oregon, a suburb of Toledo, Ohio. The city of Oregon needed assistance replacing two gas lines during a road widening project. The project would widen Coy Road, one of Oregon’s major streets, by about five feet, resurface the existing asphalt pavement and replace missing sections of sidewalk.

The completion of the project helped the City of Oregon improve traffic flow, safety and accessibility in the community.

The team successfully moved 63 services and relocated 1,452 feet of two- and four-inch-high pressure steel and 4,957 feet of two, four and six-inch plastic gas mains.

Project Spotlight: Fault Locate & Repair

The purpose of this project in Haverford, Pennsylvania, was to fix a faulted underground electric cable in a residential neighborhood. Repairing the cable would prevent further damage to the cable or surrounding infrastructure and enhance the reliability of the electrical distribution system.

When the team got to the location, they used a Mega Beast 80-amp service tester and SPITFIRE secondary fault locator to pinpoint the location of the underground cable fault.

Once the fault was located, the team cut out the damaged portions of the cable and spliced them together using four connectors. Three feet of heatshrink tubing was placed over the splices and heated to conform closely to the cable and splices, insulating the material. Lastly, the repaired cable was tested to ensure it was secure and functioning correctly.

InfraSource crews worked tirelessly to repair the fault, ensuring disruptions to homes and businesses were
kept to a minimum. They successfully prevented a hazardous situation from occurring and reduced the likelihood of future outages.

Project Spotlight: 3201 Cuthbert Street

For this big project, the team was called on to install underground conduits to a new building on the Drexel University campus. The building is set to house the largest life sciences facility in the city.

Before laying conduits, the team located any existing underground utilities and made sure the site was cleared to ensure a safe working environment. They used a mini excavator to dig the trenches, making sure they were deep enough to meet local codes and wide enough to fit the conduit and allow for
backfilling.

Conduit in various sizes were installed, including 180 feet of 10.5-inch, 218 feet of 12.5-inch and 72 feet of
14.5-inch.

With the conduits underground, they will be less susceptible to wear and tear, lasting longer and requiring less maintenance for the university.

Project Spotlight: Installation of Residential Natural Gas Service

This project, located in North Wales, Pennsylvania, involved running a new gas service to a home where the homeowner wanted a natural gas service. The new service provided the homeowner with a more reliable and environmentally friendly energy option for heating, cooking and other needs.

When the crew arrived at the site, they assessed the area, looking for existing utilities and other obstacles. Once they determined the area was clear, they began digging trenches to accommodate the new gas lines. They installed one-inch plastic pipe in the trenches and placed tracer wire and marker balls so the line could be located during future excavations or maintenance.

With the successful completion of the project, the homeowner had a more reliable, environmentally friendly and efficient energy option.

InfraSource Earns 2025 Military Friendly Employer Designation

Columbus, Ohio (Nov 11th, 2024) – InfraSource announced today they have earned the 2025 Military Friendly® Employer designation. Military Friendly® is the standard measuring an organization’s commitment, effort and success in creating sustainable and meaningful benefits for the military community.

Institutions earning the Military Friendly® Employers designation were evaluated using both public data sources and responses from a proprietary survey. Over twelve hundred companies participated in the Military Friendly® survey.

Methodology, criteria, and weightings were determined by VIQTORY, a service disabled, veteran owned small business (SDVOSB) that connects service men and women with civilian employment and educational opportunities.  Additional input was provided by the Military Friendly® Advisory Council of independent leaders in the military recruitment community. Final ratings were determined by combining an organization’s survey score with an assessment of the organization’s ability to meet thresholds for Recruitment, New Hire Retention, Employee Turnover, and Promotion & Advancement of veterans and military employees.

“Our commitment to being a Military and Spouse Friendly Employer and Supplier Diversity Top Ten Winner reflects our dedication to supporting and strengthening our military community. By welcoming transitioning service members, veterans, and their families, we bring in individuals whose skills and experiences are invaluable to our company. Their discipline, leadership, and adaptability strengthen our teams and support our efforts to drive the organization forward. Aligned with our core values of Safety, Quality, Integrity, Ownership, Service, and Teamwork, their contributions enhance our culture, helping us deliver outstanding results for our customers and the communities we serve,” – Stephanie Krabbe, Senior Vice President of Organizational Development at InfraSource

“Organizations earning the Military Friendly® Employers designation the have wholeheartedly invested in comprehensive and impactful initiatives that bring about positive, life-changing results for our valued service members, dedicated military spouses, and esteemed veterans within their ranks, We salute these exemplary employers who raise the bar and understand that hiring military personnel is not merely an act of goodwill but a testament to a standard that truly embodies sound business wisdom. Their commitment to integrating military personnel into their workforce not only reflects their compassion but also underscores their business acumen,” – Kayla Lopez, Sr Director of Partnerships at Military Friendly®

InfraSource will be showcased in the 2025 Military Friendly® Employers in the Winter issue of G.I. Jobs® magazine and on MilitaryFriendly.com.

Project Spotlight: Installation of New Gas Main

One of our newer projects in Elkhart, Indiana, involved the installation of new gas main in a subdivision. The new main will increase capacity for 40 new homes as the subdivision grows.

When the crew got to the site, the first step was to make sure the land was sloped for the proper drainage and alignment of the gas main. Hydro excavation was utilized to reduce the chance of injuries and minimize damage to existing utilities.

The crew installed 3,100 feet of corrosion-resistant three-inch plastic distribution gas main, known for its flexibility and durability. Once the new main was successfully installed, the crew ensured all the gas
main was captured digitally through the Trimble Unity system. This improved efficiency and ensured
compliance with industry regulations.

Using modern materials and the newest technology, InfraSource helped decrease the likelihood of power
outages for residents as well as safety concerns.

How InfraSource Supports Workplace Safety: The Good Catch Program  

One of the pillars of our company is safety, and we want to ensure it is always at the forefront of every employee’s mind. One way we achieve this, is through the Good Catch Program.

The Good Catch Program encourages employees to be vigilant of their surroundings and always be on the lookout for things that could be potential hazards. The first Good Catch was spotted as an apprentice was preparing to climb a pole during a job. As the apprentice was inspecting the site, they noticed a live wire was touching the pole, putting the crew at risk for electric shock or injury. The crew stopped all work and safely addressed the hazard. 

The second Good Catch was found during a manhole inspection. The crew spotted a primary electrical fault – an abnormality that can disrupt the normal flow of electricity and cause electrical shock or fire. They immediately stopped all work, and the fault was reported and scheduled for repair. By being diligent, the crew prevented a potentially dangerous event from happening.

The final Good Catch occurred during a pole replacement, when the crew noticed something did not look right with one of the cables. Upon further inspection, they found one of the protective devices around the cable had failed, leading to a damaged wire. The crew stopped their work and repaired the wire and cable, preventing a possible hazard.

Through diligence and attention to detail, our crews have successfully prevented potential hazards from turning into dangerous situations, ensuring a safe working environment for all.